BAIDYAEnterprise

Specialization · Shafts

Shaft Manufacturing

Shafts are the core of every rotating machine we work on. We manufacture motor shafts, gearbox shafts, stepped shafts, keyed shafts, splined shafts, and hollow shafts from EN8, EN24, EN36, 4140, and stainless steel — machined to your drawing or matched exactly to a physical sample.

What's Included

Core capabilities

Material Grades

EN8, EN24, EN36, 4140 alloy steel, and stainless steel, selected to match load, wear and application.

Precision Fits

Bearing seats machined to k6/m6 tolerance for correct interference and running fits.

Keyway & Spline Work

Parallel keys, Woodruff keys, double keyways, and involute splines cut to DIN/ANSI standards.

Reconditioning

Worn or damaged shafts rebuilt by weld build-up and re-machined back to original tolerance.

SHAFT MANUFACTURING

Related Services

Services under this specialization

EN8 / EN24 / EN36 / 4140 / SS

Shaft Manufacturing

Custom motor shafts, gearbox shafts, stepped shafts, keyed shafts, splined shafts, and hollow shafts manufactured from quality steel grades as per customer drawings with precise tolerances. Full end-to-end manufacturing from material selection to finish machining.

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Fractional HP – 500 HP

Motor Shaft Machining

Specialized motor shaft manufacturing for AC/DC induction motors from fractional HP to 500 HP, servo motors, and brake motors. Includes bearing seat machining with k6/m6 fits, keyway cutting, threading, and surface grinding for seal surfaces. Also offers shaft reconditioning and repair services.

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Helical / bevel / worm / planetary

Gearbox Shaft Machining

Precision input shafts, output shafts, and intermediate shafts for industrial gearboxes, speed reducers, and geared motors. Gear blank machining, involute spline cutting, bearing fit machining, oil seal surface finishing, and gearbox housing boring.

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DIN 6885 / ANSI B17.1

Keyway Machining

Accurate keyway cutting and broaching for shafts, pulleys, gears, couplings, and hubs. Parallel keys, Woodruff keys, double keyways, and custom profiles using milling, slotting, and broaching methods with precision gauging for proper fit.

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Metric / BSP / UNC-UNF / Acme

Thread Cutting

Internal and external threading on shafts, studs, nuts, flanges, and custom components. Metric, BSP, UNC/UNF, Acme, trapezoidal, multi-start, and left-hand threads using single-point tools, HSS taps up to 1 inch, and dies. Thread repair using Helicoil inserts and thread files.

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0.1 Ra – 1.6 Ra finish

Surface Grinding

Precision surface grinding for flat surfaces up to 1000 mm length and 400 mm width. Cylindrical grinding for shafts, centerless grinding for high-volume production, internal grinding for bores and bushings, and tool and cutter grinding.

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Send your drawing or sample for shaft manufacturing

We'll confirm material, process and lead time and get back with a quotation.